Introduction of Super Chain Mill Crusher Machine
Fertilizer chain mill crusher has a wide application. It can be used in animal manure fertilizer manufacturing process, NPK fertilizer production line, Urea fertilizer production project etc. It shred large lump materials into small pieces, or crush granule fertilizers into small powder. In the fertilizer plant, this fertilizer crusher machine is placed behind rotary drum screen to shred too large or too small fertilizers. Its feed input and discharge outlet are with reasonable arrangement, so materials can be fully and evenly crushed. Besides that, the chain plate of this fertilizer shredder adopts quality alloy with high-intensity and wear-resistance features, which promises a longer service life and saves customers’ investment.
Fertilizer Chain Shredder Features
1.Perfect middle-size design for most users
2.Multiple details support to ensure no material sticking.
3.Simple and straightforward structure, easy to clean and maintain.
4.Ideal crushing effect for many materials of 6% moisture and high hardness.
5.The internal links and discharged finished products can be freely adjusted.
Working Process of Chain Mill Fertilizer Crusher
This fertilizer making machine only has a single rotor, which is connected with one end of steel link chain. The other end of the chain is fitted with wear-resisting chain head.While the rotor is spinning at high speed, under the impact of the centrifugal force, the chain will stretch to all around in flap type. Materials enter into the machine, and then are crushed by the constant hit of the chains and the impact of the materials against each other.
compound and organic fertilizer machine includes disc granulator,double roller granulator,rotary drum granulator,rotary drum dryer and so on
High moisture raw material manure crusher machine is a kind of professional fertilizer machine for crushing high-moisture and high-fiber material
High moisture raw material manure crusher machine is a kind of professional fertilizer machine for crushing high-moisture and high-fiber material such as fowl manure, sodium humate, sludge, straw, etc. The moisture of material can leap between 25%- 50%. It usually adopts high speed rotating blades to realize fine crushing. With these characters, this fertilizer crushing machine is widely used in organic fertilizer production.
Besides the above advantages, as a reputable crushing machine manufacturer, Azeus fertilizer crusher improves its manufacturing craftsmanship. The holder of the machine is welded by optimal carbon steel plate and box iron and pass strict conformity certification. The rotors of the machine adopts double-duty lining, which has better processing effect compared with other common crushers. Its inner liner is made of high-duty lining to longer its service life. so it is a completely right choice to choose our high moisture material crusher in organic fertilizer production.
Working Principle of High Moisture Fertilizer Crusher
The fertilizer granulation machine adopts two-layer crushing structure. When the material is fed into the crushing chamber, it passes through the upper rotors and become tiny pellet; then these pellets are delivered to the lower rotors to continue crushing; finally the final processing effect is fine powder, reaching the best lever of hammer powder and go out of the discharge port. In order to make the whole process smooth and protect electric motor, this fertilizer granule making machine doesn't have screen and sieve, which won't cause blocking no matter which material, even the material which is just taken out from the water.
Application of High Moisture Raw Material Crusher Machine
In fact, over one hundred of material which is of high moisture and high fiber can be crushed by this machine. They can be mainly divided into three kinds:
1.High moisture. This kind includes manure, sludge, biogas residue,etc.
2.High fiber. Straw, grass, etc are the representatives of this kind.
In fertilizer production process, rollers of this compound fertilizer granulating machine are with less coefficient of friction, low temperature,
There is 2 types double roller granulator machine in our factory:roll extrusion granulator and flat die extrusion granulator. At ordinary temperatures, roll extrusion granulator can directly press powder materials into fertilizer granules. It can not only produce complex fertilizer, such as urea, ammonium chloride, ammophos complex fertilizer, NPK compound fertilizer and so on, but the roller extrusion granulator is suitable for compound fertilizer, for example magnetic fertilizers and rare earth fertilizer.
In fertilizer production process, rollers of this compound fertilizer granulating machine are with less coefficient of friction, low temperature, and low energy consumption.
Dry powder (8% moisture content) is extruded and granulated by roll extrusion fertilizer granulation machine which adopts dry extrusion technology, making materials be standard fertilizer granules. After being extruded by two rollers, raw materials, space between which are squeezed to minimum value, become caky ones. The density of materials are multiplied several times.
Working Process of Roller Extrusion Fertilizer Granulator
The work of this compound fertilizer granulating machine can be divided into 2 parts: Extrusion and Granulation.
Extrusion: dry materials are condensed into hard and dense caky ones under pressure. This process
use inter-molecular force principle.
Granulation: caky materials are granulated into compound fertilizer granules by rollers. Space between rollers is adjustable, keeping 0.3-1mm distance usually. The utilization rate of raw material can reach 87%.
Structure of Double Mode Fertilizer Pellet Mill
Double mode fertilizer granulation machine includes Control System, Granulator, and Feeder.
1. Feeder, consisting of hopper, PID controlled spiral auger, and frequency conversion motor, is installed above Granulator. PID controlled spiral auger is driven by frequency conversion motor, one side of which connects with the feeder, there is being discharge hole on the other side.
2. The fetilizer granule making machine consists of main motor, reducer, coercion conveyor screw auger, radial roller, axial roller, annular die and flat die.
● The output shaft of main motor connects with reducer whose output shaft links with the main spindle of coercion conveyor screw auger by couplings.
● Top of one side of the coercion conveyor screw auger has feed inlet connecting with the discharging hole of the feeder. On the other side, there are radial roller and axial roller being installed orthogonally on the main spindle.
● Annular die and flat die, on the lateral border of radial roller and axial roller, are fixed on the frame of the fertilizer granulator machine.
● There are discharging holes on the dies. A discharging port is set below the dies.
3.Control systems consists of current transformer, intelligent ammeter, frequency converter, and external power supply.
● Output of carry current of granulator main motor is through current transformer whose current signal output end connects with the current transmitter signal input end of intelligent ammeter.
Transmitter signal output end of intelligent ammeter connects with transmitter input end of frequency converter whose power output end connects with source input pin of frequency converter. Inverter and main motor of the fertilizer granulator part connects with external power supply.
In fertilizer production process, rollers of this compound fertilizer granulating machine are with less coefficient of friction, low temperature, and low energy consumption.
Dry powder (8% moisture content) is extruded and granulated by roll extrusion fertilizer granulation machine which adopts dry extrusion technology, making materials be standard fertilizer granules. After being extruded by two rollers, raw materials, space between which are squeezed to minimum value, become caky ones. The density of materials are multiplied several times.
Working Process of Roller Extrusion Fertilizer Granulator
The work of this compound fertilizer granulating machine can be divided into 2 parts: Extrusion and Granulation.
Extrusion: dry materials are condensed into hard and dense caky ones under pressure. This process
use inter-molecular force principle.
Granulation: caky materials are granulated into compound fertilizer granules by rollers. Space between rollers is adjustable, keeping 0.3-1mm distance usually. The utilization rate of raw material can reach 87%.
Structure of Double Mode Fertilizer Pellet Mill
Double mode fertilizer granulation machine includes Control System, Granulator, and Feeder.
1. Feeder, consisting of hopper, PID controlled spiral auger, and frequency conversion motor, is installed above Granulator. PID controlled spiral auger is driven by frequency conversion motor, one side of which connects with the feeder, there is being discharge hole on the other side.
2. The fetilizer granule making machine consists of main motor, reducer, coercion conveyor screw auger, radial roller, axial roller, annular die and flat die.
● The output shaft of main motor connects with reducer whose output shaft links with the main spindle of coercion conveyor screw auger by couplings.
● Top of one side of the coercion conveyor screw auger has feed inlet connecting with the discharging hole of the feeder. On the other side, there are radial roller and axial roller being installed orthogonally on the main spindle.
● Annular die and flat die, on the lateral border of radial roller and axial roller, are fixed on the frame of the fertilizer granulator machine.
● There are discharging holes on the dies. A discharging port is set below the dies.
3.Control systems consists of current transformer, intelligent ammeter, frequency converter, and external power supply.
● Output of carry current of granulator main motor is through current transformer whose current signal output end connects with the current transmitter signal input end of intelligent ammeter.
Transmitter signal output end of intelligent ammeter connects with transmitter input end of frequency converter whose power output end connects with source input pin of frequency converter. Inverter and main motor of the fertilizer granulator part connects with external power supply.
Compost turner is born to alter compost to bio-organic fertilizer which is environment protecting and earth quality improving
What Is Self-propelled Compost Turner
Compost turner is born to alter compost to bio-organic fertilizer which is environment protecting and earth quality improving. It uses the modern fertilizing technology to make organic fertilizer from such materials as agri-waste,manure,daily life gabbage,slush and vinasse,etc. Self-propelled compost turner integrates blending and crushing for bio-organics decomposing. the fertilizer granulation machine accelerates fermentation speed and prevents generation of poisonous and smelly gas such as sulfuretted hydrogen,amine gas,etc.therefore,compost is in favor of environment and improves fertilizer effects.
Compost Turner 20 Series Advantages
1.Advanced drum design ensures variable drum speed and maximum aeration, CO2 release.
2.Reasonable knife structure makes average blending,crushing effect and is simple to maintain.
3.Professional manufacturing craftsmanship,standard spare parts-convenient to fix or change.
4.Adjustable turning capacity 400-1000m³/h.
5.Small space occupation, flexible button to raise or lower down turner drums.
Self-propelled Compost Turner Structure and Working Principle
Compost turner 20 series are four-wheel tractor walking style. It can moveforward,backward and turn freely and all these moves are manipulated by one person. The bio-organic materials should be piled first on the ground or in workshops in a strip shape.Compost turner works by bestriding above the strip compost piled in advance; rotating knives installed on a strong rotary drum under the tractor rack are the exact tools to blend,loosen or move piled compost.After turning, a new strip compost pile is formed and wait to continue fermentation. There is compost thermometer to measure compost temperature so as to a second time turning
Application of Multi-functional Organic Fertilizer Compost Turner
The compost machine turner is widely used in organic fertilizer production line, sludge waste plants, chicken manure manufacturing process, horticulture spots and mushroom plants to perform the fermentation and decay of such raw materials as mentioned above. It is suitable for the turning and fermentation of various organic matters, such as animal manure, daily life garbage, sludge waste, sugar mill filtered mud and agricultural wastes which can be made into green and pollution-free organic fertilizer, and improve the quality of soil through the principle of aerobic fermentation.
Functions of Fermentation
The key process of turning manure to organic fertilizer is fermentation.
At present, ground stacking fermentation is a more advanced fertilizer-made mode, greatly saving civil engineering and human resource. Materials need to be plied for elongated strip stack so that compost fertilizer making machine turner can timely crush and mix the materials undergoing the decomposition of organic matters in the aerobatic condition. This is not merely quicker than deep groove fermentation, but effectively prevents the generation of poisonous and smelly gas such as sulfuretted hydrogen, benzpyrole, amien gas, which can meet the requirement of environmental protection.
Advantage of Using Our Self-propelled Fertilizer Compost Turner
In order to avoid the backwards of traditional fermentation method, we apply a more scientific method making full use of the organic fertilizer compost turner to add microbial stains to animal manure, or other organic solid wastes. The compost temperature is timely lowered with oxygen filling in. In this way, original pollutants are turned into green organic fertilizer which soil can easily absorb.
It contains various beneficial bacteria spores, which significantly improve the condition of the soil and releasing the nutrients existing in the soil by killing the grass seeds and germs.
Self-propelled compost turner can work on the ground rather than underground,
Our self-propelled organic fertilizer turner is with 4 wheels. The whole body of the compost windrow turner can turn freely. There are 3 models being provided here: 9ALCFYD-2000, 9ALCFYD-2300, 9ALCFYD-3200. Traditional fermentation method is to make manure naturally stacked and ret, which has some disadvantages of environmental pollution, long time consumed and more contaminating microorganism, however, the scientific method is that we make full use of compost turner the key equipment of producing organic fertilizer to add microbial stains to animal manure, or other organic solid wastes, then via the machine it can timely lower the temperature of the compost and fill up with oxygen. In this way, original pollutants are turned into green organic fertilizer which soil can easily absorb. It contains various beneficial bacteria spores, which significantly improve the condition of organic fertilizer.
Self-propelled Compost Turner 30 Series Working Process
--Before fermentation, heap the compost in a strip according to a certain width and height, at the same time, spread strain to help decompose microorganism by hand or automatic spreading strain device.
--Then the fertilizer granulation machine is the compost turner that blend and crush compost materials.
--During turning or blending,compost material is taken high due to rotary drum high speed and moves backward for a certain distance for scattering and crushing.
Self-propelled compost turner can work on the ground rather than underground, therefore building such a compost plant is cost-effective and profitable in a short period of time.The fertilizer making machine is a four-wheel walking style tractor, which can move forward, backward and turn freely and all these moves are manipulated by only one person. While driving, the whole body of the machine should bestride on the bio-organic materials that are pre-piled in a strip shape. The rotary knives installed on a strong rotary drum under the tractor rack can blend, loosen or move the piled compost.
compost turner can be used to process different bio-organic fertilizers from wide ranges of materials
the exact fertilizer granulation machine in bio-organic fertilizer production,compost turner plays a significant role in symboling fertilizer developing industry. Our hydraulic self-propelled compost turner is of advanced design and convenient operation based on absorption of fertilizing technology at home and abroad. The turing parts and other main working parts are driven by hydraulic system, that’s why we call it hydraulic compost turner.Our compost turner 30 series is quite suitable to capacity of less than 30000TPY compost fermentation production.
Hydraulic Compost Turner Advantages
1.Economical and multifunctional. A compost turner can be used to process different bio-organic fertilizers from wide ranges of materials such as viscous materials,loose materials and wrapping materials,etc.
2.Balanced structure and stable performance,low energy consumption, customized turning capacity.
3.Affordable price for both fertilizer production plants and farms.
4.Turning various waste into bio-organic fertilizer, makes great contribution to environment protection.
5.Freely add or remove auxiliary devices like liquid microbial agent spreading device,conditioner and so on.
Hydraulic Compost Turner 30 Series Structure&Application
Hydraulic compost turner consists of the following parts such as crawler walking system,compost turning system,machine rack and turning part. Hydraulic system controls its turning and main working parts,therefore, the turning and transmits are flexible and reliable.
Our self-propelled compost turner is fit for various compost materials like
--viscous materials(manure, domestic sludge)
--loose materials(organic waste of industry and agriculture,Municipal Solid Waste)
--wrapping materials(crop straw,mushrooom and grass fertilizer)
We are professional and sincere enough to offer you not only compost turner but tailor different production lines and other fertilizer processing equipment.
Hydraulic Compost Turner Advantages
1.Economical and multifunctional. A compost turner can be used to process different bio-organic fertilizers from wide ranges of materials such as viscous materials,loose materials and wrapping materials,etc.
2.Balanced structure and stable performance,low energy consumption, customized turning capacity.
3.Affordable price for both fertilizer production plants and farms.
4.Turning various waste into bio-organic fertilizer, makes great contribution to environment protection.
5.Freely add or remove auxiliary devices like liquid microbial agent spreading device,conditioner and so on.
Hydraulic Compost Turner 30 Series Structure&Application
Hydraulic compost turner consists of the following parts such as crawler walking system,compost turning system,machine rack and turning part. Hydraulic system controls its turning and main working parts,therefore, the turning and transmits are flexible and reliable.
Our self-propelled compost turner is fit for various compost materials like
--viscous materials(manure, domestic sludge)
--loose materials(organic waste of industry and agriculture,Municipal Solid Waste)
--wrapping materials(crop straw,mushrooom and grass fertilizer)
We are professional and sincere enough to offer you not only compost turner but tailor different production lines and other fertilizer processing equipment.
fertilizer making machine barrel using a special rubber sheet lined with acid-resistant stainless steel or liners
New type fertilizer granulation machine is the key equipment of compound fertilizer industry, applicable to cold, hot granulation and high and low concentration of compound fertilizer mass production,the fertilizer making machine barrel using a special rubber sheet lined with acid-resistant stainless steel or liners, to achieve the automatic scar, tumor, canceled the traditional scraper device. The machine has a ball with high strength, good appearance, corrosion resistance, wear resistance, low energy consumption, long life, easy operation and maintenance. granulator teeth using mechanical stirring force and high-speed rotation of the resulting aerodynamic so fine powdery material in the machine to achieve continuous mixing, granulating, ball, dense and other processes, so as to achieve the purpose of granulation . Combination of these two ways of making the granulated particles had made to a higher rate of balls, granules more beautiful, while saving energy.
Performance features of new type fertilizer granluation machine
1.Uniform size, easy to control. Compared with natural aggregates granulator
2.High organic content. Spherical particles produced. Organic content up to 100%
3.Non-angular granulation, powder rate is very low. Spherical particles
4.High efficient. Easier to meet the requirements of large-scale production.
Double roller granulator is a newly developed granulating machine in fertilizer industry
Double roller granulator is a newly developed granulating machine in fertilizer industry. It uses squeezing principle to form fertilizer particles with diameters of 3.5-10mm in one time.It has higher granulating ratio of over 85%.Double roller fertilizer granulator is the most popular granulating methods in no-drying (2%-5% moisture content) fertilizer process at room temperature.Less cost and quick granulating,thus it can bring fertilizer investment a good economic returns.
Application of Roller Fertilizer Granulation Machine
Fertilizer Industry:potassium sulphate, potassium chloride, urea, NPK compound fertilizer, ammonium chloride, potassium nitrate, monoammonium phosphate, diammonium phosphate, ammonium sulphate, ammonium bicarbonate, magnetic fertilizers etc.Chemical Industry:antioxidant,sodium chloride,cyanuric acid, activated carbon,rock phosphate powder,rare earths,feed additives, green materials etc.This compound fertilizer granulating machine is usually used in compound fertilizer plant.
Double Roller Fertilizer Granulator Structure
♦ Rollet machine rack:all working parts are fixed on machine rack.The rack is made of medium carbon steel plate and channel beam which are welded.In the middle of rack quadrangle there is a lifting hole for loading or unloading transportation.
♦ The transmission and connection part: Motor drives belt pullery, triangle belt,reduction gears and makes machine to work.
♦ Granulating part:Through pin coupling,the driving roller rotates. On both sides of the driving shaft and driven shaft are specially designed bearings and bearing bracket.
♦ Crushing and separating part:Fertilizer materials after squeezing downflow to the crushing room.On the double roller there are many short bars rotating along with rollers which separate fertilizer particles from reverting materials.
Features of Roller Fertilizer Making Machine
1.the fertilizer making machine has no drying process,normal temperature granulating,one-step forming.
2.Saving energy and cost,no waste water or gas emission.
3.the fertilizer granulation machine has compact structure,easy and stable operation,easy maintenance.
4.Press rollers adopt new metal which is resistant to corrosion, wear and impact.
5.The press rollers can be designed to make different shapes and sizes of materials.
drum granulator can also be used for producing organic fertilizer
Rotary drum granulator is one of the key equipment in the compound fertilizer industry. The machine can make raw materials into ball shape particles, with the features of large capacity, low energy consumption and low maintenance cost. Rotary drum fertilizer granulator is both suitable for cold & hot granulation, and can be used for mass production of high, medium and low concentrated compound fertilizer. The drum granulator can also be used for producing organic fertilizer (see more at: 30,000 T/Y rotary drum granulator production line)
Rotary Drum Fertilizer Granulator Features
1.Lining with pvc plastic plate or stainless steel plate, the material is not easy to stick to the rotary drum.
2. The granules produced by the rotary fertilizer making machine have high strength and good appearance.
3. Anti-corrosion and wear resistant, long service life, easy operation and maintenance.
4. High fertilizer granulation rate which can reach 70%, less returning fertilizer created which have small size. The returning fertilizer can be regranulated.
How does Fertilizer Drum Granulator Work?
The raw materials enter into the rotary drum granulator by the belt conevyor. With the constant rotating of drum, the materials form a rolling bed, and moves along a certain path. Under the extrusion force produced, the materials agglomerate into small particles, which become the core, attaching the powder around to form the qualified spherical granules. The rotary drum is placed obliquely, the granules formed flow out through the outlet of the granulator. The shovelling plates inside the drum help granulating and cleaning-- the whole production process of compound fertilizer (100,000 tons per year)
Rotary Drum Fertilizer Granulator Features
1.Lining with pvc plastic plate or stainless steel plate, the material is not easy to stick to the rotary drum.
2. The granules produced by the rotary fertilizer making machine have high strength and good appearance.
3. Anti-corrosion and wear resistant, long service life, easy operation and maintenance.
4. High fertilizer granulation rate which can reach 70%, less returning fertilizer created which have small size. The returning fertilizer can be regranulated.
How does Fertilizer Drum Granulator Work?
The raw materials enter into the rotary drum granulator by the belt conevyor. With the constant rotating of drum, the materials form a rolling bed, and moves along a certain path. Under the extrusion force produced, the materials agglomerate into small particles, which become the core, attaching the powder around to form the qualified spherical granules. The rotary drum is placed obliquely, the granules formed flow out through the outlet of the granulator. The shovelling plates inside the drum help granulating and cleaning-- the whole production process of compound fertilizer (100,000 tons per year)
Roller-type granulator is a new-designed fertilizer roller developed & researched by victor fertilizer granuator
Our roller fertilizer making machine is a key fertilizer granulator in compound fertilizer granulation and organic fertilizer granulation. Roller-type granulator is a new-designed fertilizer roller compaction granulation device developed & researched by ourselves. Materials are granulated at room temperature, and there is no drying process, more energy-saving and cost-reducing. With the characteristics of small investment, large profits, and quick results, the double roller compactor granulator will bring investors bigger economic returns. It can be used in compound fertilizer production with high, medium and low concentration.
Advantages of Double Roller Fertilizer Granulation Machine
1.Reasonable structure. This double roller granulator is compact in design, light in weight, steady in rotation, with higher precision and stiffness. The press rollers, which are accommodated to press different shapes/sizes materials, adopt new metal which is resistant to corrosion, oxidation, and abrasion. The double roller press machine is also with perfect performance, reliable operation, easy in maintenance and long service life.
2.Wide application scope. At present, there are 20 kinds of raw materials being applied in this extrusion granulation, such as urea, ammonium nitrate, potassium chloride, bentonite, chicken manure, pig manure, and other animal poultry manure waste etc. In addition,the fertilizer production equipment can replace the product formula flexibly in a short time by adopting extrusion granulation technology . A set of device can produce over 30 product formulas.
3. Making raw materials to fertilizer granules at once time. The roller compactor granulator has higher granulating ratio of over 85%. The granular shape of finished products pressed by double roller granulator is elliptical.
4. Environmental friendly. Reliable motor is used, no three wastes releasing which is environmental protection.
5. Lower energy consumption. There is no drying process. It doesn’t need oil or gas fired, bringing fertilizer investors good economic returns with low investment.
Working Process of Roller Fertilizer Making Machine
The double roller fertilizer granulator machine is the representative of extrusion granulator. Dry materials are compressed into hard & dense blocks at a pressure, which is the Extruding Process. Block materials are crushed, screened and granulated later, which is the Granulating Process. The functions of extrusion are to squeeze the air between particles out, and to make the distance between particles near enough to give rise to interaction forces. The particle hardness of roller compaction granulation granules is formed mainly due to attraction between the molecules. Our double roller press machine is continuous extruding granulation of positive-displacement.
Advantages of Double Roller Fertilizer Granulation Machine
1.Reasonable structure. This double roller granulator is compact in design, light in weight, steady in rotation, with higher precision and stiffness. The press rollers, which are accommodated to press different shapes/sizes materials, adopt new metal which is resistant to corrosion, oxidation, and abrasion. The double roller press machine is also with perfect performance, reliable operation, easy in maintenance and long service life.
2.Wide application scope. At present, there are 20 kinds of raw materials being applied in this extrusion granulation, such as urea, ammonium nitrate, potassium chloride, bentonite, chicken manure, pig manure, and other animal poultry manure waste etc. In addition,the fertilizer production equipment can replace the product formula flexibly in a short time by adopting extrusion granulation technology . A set of device can produce over 30 product formulas.
3. Making raw materials to fertilizer granules at once time. The roller compactor granulator has higher granulating ratio of over 85%. The granular shape of finished products pressed by double roller granulator is elliptical.
4. Environmental friendly. Reliable motor is used, no three wastes releasing which is environmental protection.
5. Lower energy consumption. There is no drying process. It doesn’t need oil or gas fired, bringing fertilizer investors good economic returns with low investment.
Working Process of Roller Fertilizer Making Machine
The double roller fertilizer granulator machine is the representative of extrusion granulator. Dry materials are compressed into hard & dense blocks at a pressure, which is the Extruding Process. Block materials are crushed, screened and granulated later, which is the Granulating Process. The functions of extrusion are to squeeze the air between particles out, and to make the distance between particles near enough to give rise to interaction forces. The particle hardness of roller compaction granulation granules is formed mainly due to attraction between the molecules. Our double roller press machine is continuous extruding granulation of positive-displacement.
New Type ball granules Organic Fertilizer Granulator from China supplier
New Type ball granules Organic Fertilizer Granulator
New Type Organic Fertilizer Spherical Granule Granulator Introduction
New type organic fertilizer granulator is also called wet granulator or stirring tooth granulator. It is a newly developed granulator used for granulating various kinds of fermented organic materials. The raw materials need not to be dried before granulation, saving energy and production cost. The granules produced by this fertilizer making machine are spherical type, which is easy to apply.
New Type Spherical Organic Fertilizer Granulator Features
1. Fertilizer granules produced are all spherical shaped, nice appearance and easy to apply.
2. Fertilizer granules produced have rich organic matter content, which can reach 100%, realizing pure organic matter granulation.
3. No binder need to be added during granulation, for the organic matter particles can grow inlaid with each other under certain force.
4. Fermented materials need not to be dried, the moisture content can be 20%-40%.
5. Fertilizer granules produced are solid so that not easy to be moistened, and can be screened directly without drying, reducing energy consumption.
6. The shell of this fertilizer making machine adopts heavy seamless steel pipe, sturdy and durable, never deform. The stable base design ensures a more stable running.
7. High granulation rate which can reach 80%-90%, suitable for various formulations. The compressive strength of granular fertilizer produced is higher than that of disc fertilizer granulatorand rotary drum granulator. Large granular rate is lower than 15%. The size and uniformity of granules can be adjusted by the stepless speed regulation function of the machine.
Structure and Working Principle of New Type Organic Fertilizer Granulator
New type organic fertilizer granulator consists of machine body, driving part and granulating rotor. The machine body and driving part are mainly fixed on a machine frame, ensuring the sturdy construction, stable performance and easy installation of the granulator machine.The motor and speed reducer of the driving part drive the rotor to rotate. After the materials enter into the organic fertilizer production line through the feeding inlet, by the high speed rotating mechanical stirring force and aerodynamic force thereof, the materials are mixed, granulated, spherified and densified in the machine, achieving the aim of granulation. The formed granules are pushed out in the other end of the equipment.
Note: The diameter of the produced granules can be controlled by adjusting the quantity of the raw materials and rotating speed of main shaft. The less the raw materials mixed and the higher the rotating speed, the smaller the granulated fertilizer.
Application of Ball Shape Organic Fertilizer Granulator Machine
1. New type organic fertilizer spherical granule granulator is suitable for the granulation of turf, sludge, chicken manure, livestock manure, lignite, filter mud, vinasse, straw, beanmeal, grass meal, mushroom residue, herb residue, etc.
2. High granulation rate, stable operation. New type organic fertilizer spherical granule granulator is suitable for organic fertilizer production and organic compound fertilizer production.
Installation and Commissioning of New Type Organic Fertilizer Granulator
1. Installation
- New type organic fertilizer granulator should be installed on a flat, dry concrete foundation and fixed with anchor bolts. The wiring of the motor should be in accordance with the regulations, while the conductor and connector should have a good insulation. All the fasteners should be firm and reliable. The rotation direction of the main shaft should be consistent with the indicator direction on the granulator machine. And all moving parts should rotate flexibly after installation.
- Check to ensure the machine body is perpendicular to the horizontal direction.
- Check the bolts and bin gate of the machine after installation, fasten them if they are loose. - Configure the power line and control switch according to the power of the equipment.
- Use the adjusting screw in the fertilizer making machine to adjust the gap of the wheel, usually the gap is 0.1-0.3mm
2. Commissioning
- Do a comprehensive cleaning to the fertilizer granulator before using. Check whether the connection between moving parts is reliable; whether the transmission part is reliable.
- Check whether the power supply meets the requirement. Connect the granulator machine to the power supply, and adjust the rotation direction of the main shaft to be consistent with the indicator direction.- Do no-load test after examination and if the test run is normal, you can start production.
Organic fertilizer granules has so rich nutritions to both crops and soil that we spread it mostly as the basic fertilizers at sowing season
Ball Shape Organic Fertilizer Granule Machine Instruction
Organic fertilizer granules has so rich nutritions to both crops and soil that we spread it mostly as the basic fertilizers at sowing season;while bio-organic fertilizer raw materials are not so easy to deal with during granulating organic fertilizer particles as the sterilization and drying them( raw materials moisture content of 20%-40%) are a bit difficult.ball shape organic fertilizer making machine emerges in response to these problems and make bio organic fertilizer production like shooting fish in a barrel. It can be also applied to making feed granules(diameter of 3.5-5.5mm) and is truly the NO.1 option for domestic fertilizer granules plants.
Ball Shape Organic Fertilizer Granule Machine Multifunction
▷Bio-organic fertilizer particles made from turf,lignite,organic sludge and straws,etc.
▷Organic-inorganic compound fertilizer mainly made from poultry and animal manure,dung;with the size of less than 12mm.
▷Bean cakes used to make cake fertilizers.
▷Complete feed granules,compound feed granules made from corn,bean,grass meal,etc.
▷Biological feed pellets made from straw materials.
Ball Shape Organic Fertilizer Particle Machine Merits
Organic fertilizer granules has so rich nutritions to both crops and soil that we spread it mostly as the basic fertilizers at sowing season;while bio-organic fertilizer raw materials are not so easy to deal with during granulating organic fertilizer particles as the sterilization and drying them( raw materials moisture content of 20%-40%) are a bit difficult.ball shape organic fertilizer making machine emerges in response to these problems and make bio organic fertilizer production like shooting fish in a barrel. It can be also applied to making feed granules(diameter of 3.5-5.5mm) and is truly the NO.1 option for domestic fertilizer granules plants.
Ball Shape Organic Fertilizer Granule Machine Multifunction
▷Bio-organic fertilizer particles made from turf,lignite,organic sludge and straws,etc.
▷Organic-inorganic compound fertilizer mainly made from poultry and animal manure,dung;with the size of less than 12mm.
▷Bean cakes used to make cake fertilizers.
▷Complete feed granules,compound feed granules made from corn,bean,grass meal,etc.
▷Biological feed pellets made from straw materials.
Ball Shape Organic Fertilizer Particle Machine Merits
1.Rational design and structure. Equipped with ball shaping device to make sure the round fertilizer particles perfectly formed.
2.No returning materials,high granulating rate to form strong and good color fertilizer granules.
3.Versatile.Ideal equipment to make organic fertilizer,organic-inorganic fertilizer,animal feed granules,etc.
4.Protecting bacteria at room temperature,smooth granulating path inside the granulating machine.
5.Stainless steel material inside the granulating machine.
Double roller granulator is a newly developed granulating machine in fertilizer industry. It uses squeezing principle to form fertilizer particles with diameters of 3.5-10mm i
Double roller granulator is a newly developed granulating machine in fertilizer industry. It uses squeezing principle to form fertilizer particles with diameters of 3.5-10mm in one time.fertilier making machine has higher granulating ratio of over 85%. Double roller fertilizer granulator is the most popular granulating methods in no-drying (2%-5% moisture content) fertilizer process at room temperature.Less cost and quick granulating,thus it can bring fertilizer investment a good economic returns.
Double Roller Fertilizer Granulator Application and Features
1.No-drying fertilizer such as 2%-5% moisture content fertilizer granulating process,forming fertilizer particles in one time,little cost.
2.Reliable motor adopted, no three wastes released,stable granulating,simple to maintain.
3.Rational structure and advanced technology,good economic benefits.
Double Roller Fertilizer Granulator Application and Features
1.No-drying fertilizer such as 2%-5% moisture content fertilizer granulating process,forming fertilizer particles in one time,little cost.
2.Reliable motor adopted, no three wastes released,stable granulating,simple to maintain.
3.Rational structure and advanced technology,good economic benefits.
4.Wide application to raw materials like compound fertilizer,organic fertilizer,feed,etc. the fertilizer granulator an be used to process compound fertilizer of various concentrations(including organic fertilizer,inorganic fertilizer,biological fertilizer and magnetic fertilizer)
5.Popular in domestic fertilizer series production such as tombarthite fertilizer,ammonium bicarbonate fertilizer,ammonium persulfate fertilizer,etc.
OUR Double Roller Fertilizer Granulator Merits
⊕Create higher intensity and uniform length fertilizer particles,high granulating ratio.
⊕Granulating process finishes at room temperature,less investment.
⊕Multifunctional.Applicable to various fertilizer particles like organic fertilizer,inorganic fertilizer,compound fertilizer and magnetic fertilizer,etc.
5.Popular in domestic fertilizer series production such as tombarthite fertilizer,ammonium bicarbonate fertilizer,ammonium persulfate fertilizer,etc.
OUR Double Roller Fertilizer Granulator Merits
⊕Create higher intensity and uniform length fertilizer particles,high granulating ratio.
⊕Granulating process finishes at room temperature,less investment.
⊕Multifunctional.Applicable to various fertilizer particles like organic fertilizer,inorganic fertilizer,compound fertilizer and magnetic fertilizer,etc.
⊕Low noise, stable granulating process,tailored fertilizer granulator and service.
⊕Sturdy and reasonable structure,high quality steel materials,good economic benefits.
⊕Sturdy and reasonable structure,high quality steel materials,good economic benefits.
Double Roller Fertilizer Granulator Structure
Double roller fertilizer granulator consists of 4 systems:
☞Rollet machine rack: all working parts are fixed on machine rack. The rack is made of medium carbon steel plate and channel beam which are welded. In the middle of rack quadrangle there is a lifting hole for loading or unloading transportation.
Double roller fertilizer granulator consists of 4 systems:
☞Rollet machine rack: all working parts are fixed on machine rack. The rack is made of medium carbon steel plate and channel beam which are welded. In the middle of rack quadrangle there is a lifting hole for loading or unloading transportation.
☞The transmission and connection part: Motor drives belt pulley,triangle belt,reduction gears and makes machine to work.
☞Granulating part: Through pin coupling,the driving roller rotates. On both sides of the driving shaft and driven shaft are specially designed bearings and bearing bracket.
☞Crushing and separating part: Fertilizer materials after squeezing downflow to the crushing room. On the double roller there are many short bars rotating along with rollers which separate fertilizer particles from reverting materials.
☞Crushing and separating part: Fertilizer materials after squeezing downflow to the crushing room. On the double roller there are many short bars rotating along with rollers which separate fertilizer particles from reverting materials.
Rotary drum granulator is one of the critical machines in compound fertilizer production line. It is applied to cold,hot granulation and quantity production of high,medium or low concentration compound blending fertilizer.
About Rotary Drum Fertilizer Granulator
Rotary drum granulator is one of the critical machines in compound fertilizer production line. It is applied to cold,hot granulation and quantity production of high,medium or low concentration compound blending fertilizer. The granulating method is rolling round fertilizer particles in wet granulation. With water or vapour added, the original fertilizer in rotary drum are blended uniformly and become humid, during this process, the fertilizer reacts and by way of the liquid environment and rotation in drum, the fertilizer particles squeeze each other and roll into fertilizer particles.The formed fertilizer particles are of 3-4mm.
Rotary Drum Fertilizer Granulator Advantages
Rotary drum granulator is one of the critical machines in compound fertilizer production line. It is applied to cold,hot granulation and quantity production of high,medium or low concentration compound blending fertilizer. The granulating method is rolling round fertilizer particles in wet granulation. With water or vapour added, the original fertilizer in rotary drum are blended uniformly and become humid, during this process, the fertilizer reacts and by way of the liquid environment and rotation in drum, the fertilizer particles squeeze each other and roll into fertilizer particles.The formed fertilizer particles are of 3-4mm.
Rotary Drum Fertilizer Granulator Advantages
⊙High fertilizer particles rolling rate about 70%, less returning fertilizer created,but can be regranulated.
⊙Vapour or water adding improves fertilizer temperature and creates high quality fertilizer particles.
⊙Engineering plastics are used for inner lining, no stick to liners,Anti-corrosion and thermal insulation.
⊙Large granulating capacity,low enrgy consumption and low maintenance cost.
⊙Flexible fertilizer particles diameter according to different formulation, processing procedure and raw materials.
⊙Super quality steel materials,strict quality requirements and control.
⊙Low noise,stable performance;rational structure like shoveling plates to clean drums.
Why Our Rotary Drum Fertilizer Granulator
⊙Vapour or water adding improves fertilizer temperature and creates high quality fertilizer particles.
⊙Engineering plastics are used for inner lining, no stick to liners,Anti-corrosion and thermal insulation.
⊙Large granulating capacity,low enrgy consumption and low maintenance cost.
⊙Flexible fertilizer particles diameter according to different formulation, processing procedure and raw materials.
⊙Super quality steel materials,strict quality requirements and control.
⊙Low noise,stable performance;rational structure like shoveling plates to clean drums.
Why Our Rotary Drum Fertilizer Granulator
1.Polyethylene plastic plates are fixed in inner drum to prevent sticking and protect drum from corrosion.
2.Drum is placed obliquely in brackets which is made of robust carbon steel plates and channel beam.
3.Inside the drum wall is shoveling plates for easy granulating and cleaning.
4.Rotary drum is made from our vertical lathe, which is strong and solid enough for granulating.
5.Rational design. Motor drives gears and gears drives rotary drum working.
6.Energy conservation,steady granulating process, little noise.
2.Drum is placed obliquely in brackets which is made of robust carbon steel plates and channel beam.
3.Inside the drum wall is shoveling plates for easy granulating and cleaning.
4.Rotary drum is made from our vertical lathe, which is strong and solid enough for granulating.
5.Rational design. Motor drives gears and gears drives rotary drum working.
6.Energy conservation,steady granulating process, little noise.
Rotary Drum Fertilizer Granulator Reasonable Structure
--Granulator bracket. The whole rotating part which bears large force is supported by bracket, therefore it adopts medium carbon steel plates,channel beam material which are welded and satisfies strict quality standard.
--Drive part. The gear frame is welded of high quality channel beam. The main motor of fertlizer granulator in gear frame and reduction gears are both ISO National Free-inspection Product. Motor drives belt sheave,trianguler belt and reduction gears and offers power to granulator machine.
--Large gears. Fixed on granulator and meshes with small transmission gears to drive the whole machine working in the opposite direction. High-tech wear-resisting materials extends granulator service life.
--Rolling belt. Fasten on both sides of granulator for supporting.
--Drive part. The gear frame is welded of high quality channel beam. The main motor of fertlizer granulator in gear frame and reduction gears are both ISO National Free-inspection Product. Motor drives belt sheave,trianguler belt and reduction gears and offers power to granulator machine.
--Large gears. Fixed on granulator and meshes with small transmission gears to drive the whole machine working in the opposite direction. High-tech wear-resisting materials extends granulator service life.
--Rolling belt. Fasten on both sides of granulator for supporting.
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