New Type ball granules Organic Fertilizer Granulator
New Type Organic Fertilizer Spherical Granule Granulator Introduction
New type organic fertilizer granulator is also called wet granulator or stirring tooth granulator. It is a newly developed granulator used for granulating various kinds of fermented organic materials. The raw materials need not to be dried before granulation, saving energy and production cost. The granules produced by this fertilizer making machine are spherical type, which is easy to apply.
New Type Spherical Organic Fertilizer Granulator Features
1. Fertilizer granules produced are all spherical shaped, nice appearance and easy to apply.
2. Fertilizer granules produced have rich organic matter content, which can reach 100%, realizing pure organic matter granulation.
3. No binder need to be added during granulation, for the organic matter particles can grow inlaid with each other under certain force.
4. Fermented materials need not to be dried, the moisture content can be 20%-40%.
5. Fertilizer granules produced are solid so that not easy to be moistened, and can be screened directly without drying, reducing energy consumption.
6. The shell of this fertilizer making machine adopts heavy seamless steel pipe, sturdy and durable, never deform. The stable base design ensures a more stable running.
7. High granulation rate which can reach 80%-90%, suitable for various formulations. The compressive strength of granular fertilizer produced is higher than that of disc fertilizer granulatorand rotary drum granulator. Large granular rate is lower than 15%. The size and uniformity of granules can be adjusted by the stepless speed regulation function of the machine.
Structure and Working Principle of New Type Organic Fertilizer Granulator
New type organic fertilizer granulator consists of machine body, driving part and granulating rotor. The machine body and driving part are mainly fixed on a machine frame, ensuring the sturdy construction, stable performance and easy installation of the granulator machine.The motor and speed reducer of the driving part drive the rotor to rotate. After the materials enter into the organic fertilizer production line through the feeding inlet, by the high speed rotating mechanical stirring force and aerodynamic force thereof, the materials are mixed, granulated, spherified and densified in the machine, achieving the aim of granulation. The formed granules are pushed out in the other end of the equipment.
Note: The diameter of the produced granules can be controlled by adjusting the quantity of the raw materials and rotating speed of main shaft. The less the raw materials mixed and the higher the rotating speed, the smaller the granulated fertilizer.
Application of Ball Shape Organic Fertilizer Granulator Machine
1. New type organic fertilizer spherical granule granulator is suitable for the granulation of turf, sludge, chicken manure, livestock manure, lignite, filter mud, vinasse, straw, beanmeal, grass meal, mushroom residue, herb residue, etc.
2. High granulation rate, stable operation. New type organic fertilizer spherical granule granulator is suitable for organic fertilizer production and organic compound fertilizer production.
Installation and Commissioning of New Type Organic Fertilizer Granulator
1. Installation
- New type organic fertilizer granulator should be installed on a flat, dry concrete foundation and fixed with anchor bolts. The wiring of the motor should be in accordance with the regulations, while the conductor and connector should have a good insulation. All the fasteners should be firm and reliable. The rotation direction of the main shaft should be consistent with the indicator direction on the granulator machine. And all moving parts should rotate flexibly after installation.
- Check to ensure the machine body is perpendicular to the horizontal direction.
- Check the bolts and bin gate of the machine after installation, fasten them if they are loose. - Configure the power line and control switch according to the power of the equipment.
- Use the adjusting screw in the fertilizer making machine to adjust the gap of the wheel, usually the gap is 0.1-0.3mm
2. Commissioning
- Do a comprehensive cleaning to the fertilizer granulator before using. Check whether the connection between moving parts is reliable; whether the transmission part is reliable.
- Check whether the power supply meets the requirement. Connect the granulator machine to the power supply, and adjust the rotation direction of the main shaft to be consistent with the indicator direction.- Do no-load test after examination and if the test run is normal, you can start production.
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